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Staff Manufacturing Quality Engineer (Humanoid Robotics)

Agility Robotics • United State
Relocation
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Lead factory quality engineering for Agility Robotics' humanoid assembly, ensuring zero-defect production of mission-critical electromechanical systems. Own process controls, defect prevention, and cross-functional quality transitions from NPI to volume manufacturing. Drive continuous improvement in yield, statistical process control, and root-cause problem-solving for high-complexity robotic systems.

Key Highlights
Technical ownership of line quality, process capability, and defect prevention for final assembly and testing of humanoid robots
8+ years of hands-on experience in manufacturing quality engineering for high-complexity electromechanical systems
Cross-functional leadership in PFMEA, Control Plans, SPC, Gage R&R, and 8D problem-solving methodologies
Key Responsibilities
Establish and monitor key manufacturing quality metrics (FTQ, FPY, scrap/rework rates, EOL failure escapes) across sub-assembly and final integration lines
Design and execute Measurement System Analysis (Gage R&R), Process Capability studies (Cp/Cpk), and SPC charting for critical-to-quality parameters (e.g., torque fastening, press-fits, PCBA flashing)
Develop and maintain PFMEA and Quality Control Plans (QCP), integrating lessons learned from field returns (CAPA/RMA) and NPI prototypes
Lead cross-functional problem-solving initiatives using 8D, DMAIC, 5-Why, and Fishbone methodologies for chronic defects and line stops
Partner with NPI and Manufacturing Engineering to audit assembly lines, validate tooling/fixtures, and certify line readiness for commercial production
Define and implement standardized inspection criteria, quality verification fixtures, and assembly checklists across workstations
Analyze defect trends and publish regular Pareto analyses, root-cause summaries, and corrective action status updates for leadership
Technical Skills Required
Statistical Process Control (SPC) Process Failure Mode and Effects Analysis (PFMEA) Root-Cause Problem Solving (8D, DMAIC, 5-Why)
Benefits & Perks
401(k) Plan with 6% company match
Company-paid medical, dental, vision, and disability insurance
Equity (company stock options)
Generous parental leave programs
Professional development and tuition reimbursement
Annual discretionary bonus
Catered lunches and healthy snacks on-site
Flexible/unlimited PTO (exempt) or 10+ vacation days (non-exempt)
Relocation assistance
Employee Assistance Program (EAP)
Nice to Have
Certified Quality Engineer (ASQ-CQE)
Six Sigma Black Belt (SSBB)
Experience with functional testing, EOL dyno/burn-in testing, or automated optical/laser measurement systems (CMM, Keyence)
Familiarity with industrial automation and functional safety standards (ISO 13849, IATF 16949)
Experience ramping automated/semi-automated production lines from prototype to volume manufacturing

Job Description

Agility's commercially deployed humanoids operate alongside teams in warehouses, manufacturing facilities, and distribution centers—tackling physically demanding and repetitive tasks while enabling workers to focus on higher-value work. With industry-leading safety standards and years of proven deployment data, we're pioneering a new era of automation that enhances human potential.We are seeking an experienced
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