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MAIT Additive Manufacturing Engineer

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Build and qualify additive manufacturing processes for aerospace flight hardware at The Exploration Company. Develop, optimize, and certify LPBF processes while supporting the full hardware lifecycle from manufacturability to production readiness. Requires an engineering degree, hands-on metal LPBF experience, CAD proficiency, and strong cross-functional collaboration skills.

Key Highlights
Develop and qualify LPBF processes for aerospace flight hardware
Support certification and production readiness of AM components
Collaborate across engineering, quality, testing, and manufacturing teams
Key Responsibilities
Own manufacturing and qualification of mission-critical flight hardware
Develop, optimize, and qualify LPBF processes for high-performance alloys
Define and manage material characterization campaigns and analyze data
Execute build preparation, LPBF process simulation, and process monitoring analysis
Execute qualification and certification activities for AM hardware
Troubleshoot manufacturing challenges and drive continuous improvement
Author technical documentation and collaborate with internal and external stakeholders
Technical Skills Required
LPBF CAD Materials characterization
Benefits & Perks
Relocation assistance
Visa sponsorship
Nice to Have
3+ years of experience in LPBF process and hardware qualification for complex aerospace propulsion systems
Strong understanding of DFAM principles, LPBF process physics and parameters
Familiarity with aerospace materials such as nickel-based superalloys, titanium alloys, copper alloys, stainless steels, and refractory alloys
Hands-on experience in machine operation, metallography, microstructural characterization, and mechanical testing
Proficiency in additive manufacturing process simulation solutions

Job Description

Here at The Exploration Company, we are building spacecrafts for humanity.

We want you as a talented MAIT Additive Manufacturing Engineer to help us in our mission by contributing significantly to Additive Manufacturing (AM) technology, development and in-house production for our Vehicles Nyx Earth and Nyx Moon.

The ideal candidate will play a key role as an MAIT Additive Manufacturing Engineer, working on the development and qualification of additive manufacturing (AM) processes, including the definition of print parameters for new materials. This role will also involve supporting the certification of AM components to comply with high industry standards, including NASA regulations.

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