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Motor Mechanical Design Lead

archer • United State
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Lead the mechanical design of electric motors for advanced air mobility platforms, bridging electromagnetic theory and physical reality. Manage and mentor a team of mechanical engineers to deliver high-performance stator and rotor assemblies meeting strict aviation standards. Requires 7+ years of electric machine design experience and 2+ years of people management expertise.

Key Highlights
Lead the mechanical design of high-performance electric motors for aviation
Manage and grow a team of mechanical design engineers
Oversee the translation of analytical models into manufacturable, flight-ready hardware
Key Responsibilities
Manage, mentor, and grow a high-performing team of mechanical design engineers.
Track project priorities, allocate team resources, and manage engineering timelines to meet motor development milestones.
Direct the detailed mechanical design of stator and rotor assemblies for structural integrity, weight, and thermal performance.
Lead comprehensive design reviews and provide final sign-off on CAD models, technical drawings, and engineering specifications.
Guide the team's collaboration with the CAE group to define FEA strategies for strength, dynamic, and fatigue requirements.
Lead root cause analysis and resolution of complex issues discovered during design, manufacturing, and testing cycles.
Partner with electromagnetic and thermal leadership to translate analytical models into functioning parts.
Collaborate with manufacturing, quality, and supply chain teams to implement DFM feedback.
Technical Skills Required
Mechanical Design of Electric Machines 3D CAD Modeling GD&T
Benefits & Perks
Base salary range of $175,000 - $225,000
Visa sponsorship eligibility
Nice to Have
Aerospace development and certification experience (FAA/EASA)
Experience with high-speed rotor dynamics and balancing
Familiarity with hardware project management tools (Jira, MS Project, Smartsheet)
Familiarity with FEA software packages (ANSYS, NASTRAN)

Job Description

Headquartered in Silicon Valley, California, Archer is a leader in the next-gen aerospace sector building an end-to-end advanced air mobility platform that delivers air taxis, unmanned aircraft systems (“UAS”), aviation-related physical artificial intelligence (“AI”) solutions, and other technologies to customers worldwide across the commercial aerospace and defense sectors.
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