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Staff Process Engineer - Advanced Product Quality Planning (APQP) & QMS

archer • United State
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AI Summary

Lead Advanced Product Quality Planning (APQP) and Quality Management System (QMS) activities to ensure manufacturing processes meet AS9100 and FAA regulatory standards. Develop and maintain PFMEA, PPAP, and SPC methodologies to drive risk reduction, process robustness, and production readiness for Archer's aircraft. Collaborate cross-functionally to integrate quality deliverables into production and lead root cause corrective action investigations.

Key Highlights
Lead APQP activities per AS9145 and maintain QMS compliance with AS9100 and FAA 14 CFR Part 21.
Develop and own Process Failure Modes and Effects Analysis (PFMEA) and Production Part Approval Process (PPAP) deliverables.
Apply Statistical Process Control (SPC), Six Sigma, and Lean manufacturing methodologies to optimize process parameters and reduce variability.

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Key Responsibilities
Lead Advanced Product Quality Planning (APQP) activities per AS9145 to ensure manufacturing processes are robust, capable, and production-ready.
Develop, own, and continuously improve Process Failure Modes and Effects Analysis (PFMEA) for new and existing manufacturing processes.
Drive Production Part Approval Process (PPAP) activities including Control Plans, Measurement System Analysis (MSA), and Process Capability studies.
Author and maintain QMS procedures, work instructions, and quality records supporting AS9100 compliance and FAA 14 CFR Part 21 regulatory requirements.
Conduct process risk assessments, reliability audits, and APQP gate reviews to identify potential failure modes and recommend preventive and corrective actions.
Collaborate cross-functionally with Engineering, Manufacturing, Supply Chain, and Quality teams to integrate APQP deliverables into production processes.
Lead Root Cause Corrective Action (RCCA) investigations for process failures and nonconformances.
Apply Statistical Process Control (SPC), Six Sigma, and Lean manufacturing methodologies to optimize process parameters and reduce variability.
Define process KPIs and contribute to real-time monitoring dashboards to track process health and performance.
Provide preventive and predictive maintenance planning guidance for key manufacturing equipment.
Train and mentor junior engineers and technical staff on APQP methodology, PFMEA, and QMS best practices.

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Technical Skills Required
Advanced Product Quality Planning (APQP) Process Failure Modes and Effects Analysis (PFMEA) Statistical Process Control (SPC)

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Benefits & Perks
Base pay range of $152,100 - $190,000
Visa sponsorship eligibility for certain positions

Job Description

Headquartered in Silicon Valley, California, Archer is a leader in the next-gen aerospace sector building an end-to-end advanced air mobility platform that delivers air taxis, unmanned aircraft systems (“UAS”), aviation-related physical artificial intelligence (“AI”) solutions, and other technologies to customers worldwide across the commercial aerospace and defense sectors.
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Job Overview
Posted Date Sep 29, 2026
Employment Type Full-time
Experience Level Mid-Senior level
Location United State
Category Programming
Company archer
Mentioned Skills
artificial intelligence ai

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