Quality Manager - PMA Expansion

Job Description: Quality Manager – Beringer Aero USA

Location: Greenville, SC

Department: Quality & Compliance

Reports To: Industrial director

Employment Type: Full-time

Travel: Occasional (10-20%) – Supplier audits, FAA meetings, training sessions in France

🏢 About Beringer Aero

Beringer Aero Group is a global leader in high-performance aircraft wheel, brake, and landing gear systems, serving OEMs, MROs, and aftermarket customers worldwide.

With dual operations in France and the USA, the Group leverages complementary certifications and expertise to deliver premium aerospace solutions across international markets:

• Beringer Aero SAS (France) – Headquartered in Tallard, France, our EASA-approved facility holds DOA (Design Organization Approval) and Part 21G (Production Organization Approval), enabling full design, manufacturing, and certification under European regulations.
• Beringer Aero USA – Established in 2012 to support North American customers, our US entity transitioned to full-scale production two years ago and has since achieved a major milestone: our first FAA PMA (Parts Manufacturer Approval).

Following this landmark PMA approval, Beringer Aero USA is now entering a critical growth phase, rapidly expanding our approved part number (P/N) portfolio across multiple aircraft platforms. This achievement positions us to scale production, penetrate new markets, and reinforce our reputation as a trusted global supplier in the aviation industry.

To support this expansion, we are seeking a strategic and hands-on Quality Manager to lead our USA-based quality systems, ensuring compliance with FAA and customer-specific requirements while driving operational excellence as we onboard new P/Ns over the next 12–24 months.

🎯 Position Summary

The Quality Manager will be responsible for maintaining, improving and scaling Beringer Aero USA’s quality management system (QMS) to support our PMA-driven growth. This role will ensure that all new and existing part numbers meet regulatory (FAA/EASA), customer, and internal standards while optimizing processes for efficiency and scalability. The ideal candidate will have deep experience in aerospace quality systems, a proven track record with FAA PMA approvals, and the ability to lead cross-functional teams through rapid expansion.

Key Challenge: Transitioning from a single PMA approval to a high-volume, multi-P/N production environment while maintaining zero-defect quality standards and accelerating time-to-market for new approvals.

🔧 Key Responsibilities

📜 Regulatory Compliance & Certifications

• Lead FAA compliance for all new P/Ns, ensuring adherence to 14 CFR Part 21 (PMA)
• Develop and implement quality plans for PMA supplements, including test plans, first article inspections (FAI), and production approval processes.
• Liaise with FAA DERs (Designated Engineering Representatives) and ODA (Organization Designation Authorization) representatives in partnership with the Group Certification Engineer to streamline approvals for new P/Ns.
• Maintain traceability of all FAA-approved data (drawings, processes, materials) and ensure configuration control downstream production lines.

🏭 Quality System Scalability

• Scale the QMS to accommodate 50+ new P/Ns over the next 2 years, including:
• Document control (revisions, approvals, and distribution).

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• Process validation (control plans, work instructions).
• Supplier quality management (audits and risk assessments for new vendors).
• Optimize inspection and testing processes to reduce lead times without compromising quality.
• Automate quality data collection to improve real-time monitoring of production metrics.

🔍 Process Improvement & Risk Management

• Identify and mitigate risks associated with rapid P/N expansion, including:
• Supplier capacity constraints.
• Material/process variations.
• Regulatory bottlenecks (FAA/EASA backlogs).
• Drive continuous improvement (Lean, Six Sigma) to reduce scrap, rework, and non-conformances.
• Lead root cause analysis (RCA) and corrective/preventive actions (CAPA) for any quality escapes.

🤝 Cross-Functional Leadership

• Collaborate with the French Design Office, Production, and Supply Chain to:
• Accelerate PMA approvals for new P/Ns.
• Resolve quality issues in prototyping and production.
• Train and mentor quality inspectors, technicians, and production teams on new P/N requirements.
• Represent Beringer Aero USA in customer audits and regulatory inspections (FAA).

📊 Metrics & Reporting

• Define and track KPIs for:
• Defect rates (PPM).
• Supplier quality performance (on-time delivery, defect rates, responsiveness, …).
• Present quality dashboards to leadership and FAA representatives as needed.

🌍 Supplier & Vendor Management

• Qualify new suppliers
• Conduct supplier audits (onsite/remote) to ensure compliance with Beringer’s internal standards.
• Manage supplier corrective actions (SCARs) and performance improvement plans.

✅ Qualifications & Requirements

🎓 Education & Certifications

• Bachelor’s degree in Engineering (Aerospace, Mechanical, Industrial), Quality Management, or related field.
• Preferred Certifications:
• ASQ Certified Quality Engineer (CQE) or Certified Quality Manager (CQM).
• Six Sigma Green Belt/Black Belt (or equivalent).
• FAA PMA/ODA experience (strongly preferred).
• AS9100/AS9110 Lead Auditor (a plus).

💼 Experience

• Minimum 7+ years in aerospace quality management, with at least 3 years in a leadership role.
• Proven experience with FAA PMA approvals (must have direct involvement in at least 5+ PMA projects).
• Strong knowledge of:
• FAA Order 8110.49 (PMA Procedures).
• 14 CFR Part 21, 43, 65, and 145.
• AS9100 Rev D/AS9110 (QMS for aviation).
• First Article Inspection (AS9102).
• Statistical Process Control (SPC) and Measurement System Analysis (MSA).
• Experience scaling quality systems for high-growth aerospace manufacturers (startups or mid-size companies preferred).
• Familiarity with ERP/MES systems (e.g., SAP, Oracle, or aerospace-specific tools).

🛠️ Technical Skills

• Root Cause Analysis (RCA) tools: 5 Whys, Fishbone, 8D.
• Quality tools: FMEA, Control Plans, APQP, PPAP.
• Regulatory documentation: DER approvals, ODA procedures, FAA Forms 8100-3 (PMA Application), 8130-3.
• Data analysis: Proficiency in Excel, Power BI, or Minitab for quality metrics.

🔹 Soft Skills

• Strategic thinker with hands-on execution capabilities.
• Strong communication skills (must interface with FAA, customers, French office, and executive leadership).
• Problem-solving mindset with a bias for action.
• Ability to work in a fast-paced, high-stakes environment (PMA deadlines are non-negotiable).
• Collaborative leader who can align cross-functional teams (Engineering, Production, Supply Chain).

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• Inter-cultural culture, having to work with French team very often.

🌟 Preferred Qualifications

• Direct experience with aircraft wheel/brake/landing gear systems (or similar high-criticality aerospace components).
• Existing relationships with FAA DERs, ODA holders, or designated airworthiness representatives.
• Experience with EASA Part 21 (for understanding)
• Knowledge of NADCAP special processes (heat treat, NDT, chemical processing).
• Multilingual (French/English) – Beringer Aero’s HQ is in France, and some documentation may require bilingual review.

🎁 What We Offer

• Impact: Play a pivotal role in scaling Beringer Aero’s US operations during a once-in-a-decade growth phase.
• Career Growth: Opportunity to build a quality team from the ground up
• Competitive Compensation
• Benefits: Health insurance, 401(k) match, PTO, and relocation assistance (if applicable).
• Innovation: Work with cutting-edge aviation technology and industry-leading OEMs.
• Culture: Collaborative, mission-driven environment with a global footprint.

📩 How to Apply

Interested candidates should submit:

1. Resume (highlighting PMA/FAA experience).
2. Cover letter explaining:

• Your experience with PMA approvals (number of P/Ns, types of parts, timeline to approval).
• How you’ve scaled quality systems in a high-growth aerospace environment.
• Your approach to managing supplier quality for new P/Ns.

Send applications to: [email protected] | Subject Line: Quality Manager – PMA Expansion – [Your Name]