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Senior Manufacturing Controls & Robotics Engineer

Relocation
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AI Summary

Design, program, and troubleshoot PLC/HMI control systems to improve OEE and reliability. Support production and maintenance to minimize downtime. Lead continuous improvement and introduce technologies that elevate efficiency and product quality. Maintain plant-wide controls documentation and train teams on new systems.

Key Highlights
Design and program PLC/HMI control systems
Minimize downtime and improve OEE
Lead continuous improvement initiatives
Key Responsibilities
Design, program, and troubleshoot PLC/HMI control systems to improve OEE and reliability
Support production and maintenance to minimize downtime; resolve AC/DC and PNP/NPN sensor issues
Commission new equipment and manage machine buyoffs to plant specifications and safety standards
Lead continuous improvement and introduce technologies that elevate efficiency and product quality
Participate in vendor quoting, design reviews, and standardization for cost-effective solutions
Maintain plant-wide controls documentation; manage electrical spare parts (crib stock)
Train maintenance and operations teams on new systems and troubleshooting techniques
Technical Skills Required
Allen-Bradley PLC/HMI Automated assembly PLC programming and HMI development
Benefits & Perks
Annual salary: $95,000–$100,000
Relocation available

Job Description


Ready to own factory uptime and automation performance?

We’re hiring a Manufacturing Controls & Robotics Engineer in Alma, Michigan (Direct Hire). Pay: $95,000–$100,000 annually based on proven experience. Relocation available.

Is this you?

  • Fluent in Allen‑Bradley PLC/HMI environments (SLC 500, MicroLogix, CompactLogix, PanelView)?
  • Comfortable integrating robotics, vision, servo motion, and MES into high‑volume automotive assembly?
  • Hands‑on problem solver who can trace faults across Ethernet/IP, DH+, DH‑485, and RS‑232 networks?
  • Equally at home editing logic, updating AutoCAD schematics, and coaching technicians on troubleshooting?

What you’ll tackle

  • Design, program, and troubleshoot PLC/HMI control systems to improve OEE and reliability.
  • Support production and maintenance to minimize downtime; resolve AC/DC and PNP/NPN sensor issues.
  • Commission new equipment and manage machine buyoffs to plant specifications and safety standards.
  • Lead continuous improvement and introduce technologies that elevate efficiency and product quality.
  • Participate in vendor quoting, design reviews, and standardization for cost‑effective solutions.
  • Maintain plant‑wide controls documentation; manage electrical spare parts (crib stock).
  • Train maintenance and operations teams on new systems and troubleshooting techniques.

What you bring

  • Bachelor’s in Electrical Engineering or related discipline preferred.
  • 5+ years of controls engineering in manufacturing; automotive interiors or Tier 1 preferred.
  • Strong PLC programming and HMI development skills; working knowledge of pneumatics and hydraulics.
  • Experience with automated assembly using Poka‑Yoke and MES; injection molding exposure is a plus.
  • Electrical proficiency from 480 VAC three‑phase and 110 VAC power to 24 VDC control circuits.
  • Proven ability to handle multiple projects, equipment validation, and buyoff procedures.
  • Excellent communication and collaboration; Microsoft Office proficiency.

Role context

You’ll operate within a high‑volume automotive interior manufacturing environment, ensuring equipment reliability, production efficiency, and safety compliance through robust controls engineering.

Compliance

A successful candidate will be subject to a background check and must receive satisfactory results of the same, as a condition of joining the team.

By submitting an application, you attest that your information is accurate and complete; false or fraudulent details may result in offer denial or termination.

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